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Automated Inspection Laser Measurement and Control System
Suitable for non-contact automatic continuous collection, measurement, and control of the outer diameter of enameled wires, and micro-drawn wires.
Video
Principle Principle




The laser beam is emitted from a semiconductor laser, reflected by a multi-faceted mirror and a plane mirror, and then passes through a collimating F(θ) lens to scan the measured object in parallel alignment. The shadow of the beam formed by the measured object is focused through the receiver lens and converted into an electronic signal. The size of the measured object is calculated based on the time taken for the beam to be blocked and form a shadow.


LSG-6000
Automated non-contact outer diameter measurement: Low-cost, for 1-40 output lines. Detection speed: 3-10 seconds per line (adjustable).





Applicable diameter range

0.02mm - 6mm

Accuracy±0.3μm
Repeatability±0.1μm
LSG-6000D
High overall structure: Extremely easy to install and does not require guide wheels.





Applicable diameter range

0.02mm - 6mm

Accuracy±0.3μm
Repeatability±0.1μm
Measurement Modes
Outer diameter measurement
Outer diameter measurement
Application Scenario
Our solution is the ideal choice for cost-effective and efficient diameter measurement of each wire in parallel production lines.
  • Compact overall structure, easy installation and expansion
    The LSG-6000 inspection laser measurement and control system uses precisely machined tracks and high-precision matched motors, ensuring accurate measurement of each wire and long-term stable use. Both motor and track lengths can be customized.
  • System with Professional Analysis Software
    Utilizes high-speed data storage technology to ensure each sample data is fully preserved. Provides powerful data analysis features, including but not limited to generating histograms and curve reports, to statistically analyze the entire production process.
  • LSG-6000D with Air Blowing Component
    The system is equipped with an air blowing device to remove dust particles adhered to the surface of the measured object, improving measurement stability and accuracy.
Technical Features
Equipped with a high-precision moving platform and advanced positioning sensors, it automatically captures and analyzes measurement data, accurately detecting the position of each wire.

The LSG-6000 inspection laser measurement and control system is suitable for production equipment with wire counts ranging from 1 to 40. The detection speed can be adjusted between 3 to 10 seconds per wire, depending on the on-site conditions, to flexibly meet different production needs.

    It is primarily used for: measuring the outer diameter of extremely fine wires, metal drawing wires, diamond wires, tungsten wires, optical fibers, nylon wires, enameled wires, and more.


























High collimation light source


Edge detection optimization


Temperature-insensitive measurement



The high-precision, parallel, collimated, and equidistant optical imaging system accurately identifies the target edges of the measured object, ensuring linear measurement accuracy and precision at different positions within the testing area.


Ensures precise identification of the target object's edges.


The specially designed optical imaging sampling module ensures long-term accuracy and reliability of measurement data.





























DSP digital signal processing

  

Online communication

  

Long-term stable operation



High-speed DSP technology processes large volumes of data in a short time, ensuring data integrity and accuracy.


Standard communication protocol, secure, stable, and reliable.

Customized optical transmission components and industrial-grade design ensure long-term operational stability.

















Detailed Parameters
Models LSG-6000 LSG-6000D
Applicable wire diameter 0.02-6mm 0.02-6mm
Number of axes 1axis 1axis
Minimum Resolution 0.0001mm 0.0001mm
Accuracy ±0.3μm±0.01%*D ±0.3μm±0.01%*D
Repeatability ±0.1μm±0.005%*D ±0.1μm±0.005%*D
sampling frequency 800Hz 800Hz
Alarm output 24V，1A(contact load) 24V，1A(contact load)
Communication RS485 communication interface, supporting free port communication and MODBUS protocol. RS485 communication interface, supporting free port communication and MODBUS protocol.
PI control Optional Optional
Power supply AC 220V 50Hz AC 220V 50Hz
Wavelength 650nm 650nm
Signal output Support Support
Number of inspection targets 1-40 1-200
Inspection length 1.85m(Optional) 0.8m(Optional)
Display method 4 rows of 8-segment displays 4 rows of 8-segment displays
Display frequency Measurement time is 0.02 seconds per instance (adjustable) Measurement time is 0.02 seconds per instance (adjustable)
Data collection and analysis Professional analysis software Professional analysis software
transparent materials Supports Supports
power consumption Less than 200W Less than 200W
Ambient Temperature 0 to +50℃(32 to 122°F) 0 to +50℃(32 to 122°F)
Ambient Humidity 35% to 85% RH, No condensation 35% to 85% RH, No condensation
Environmental Requirements The air should be free of corrosive gases, severe oil, steam, and dust. The air should be free of corrosive gases, severe oil, steam, and dust.
Net Weight About 30 KG About 50 KG
Measurement Host Dimensions Customizable dimensions Customizable dimensions